Cov Khoom Siv Hauv Chaw Haujlwm

Yas txhaj tshuaj molding hauv chaw ua haujlwm cov khoom lag luam raug

Kev tsim khoom ntawm chaw ua haujlwm koom haum los ntawm kev txhaj tshuaj yas moulding sawv cev ntawm cov ntaub ntawv scioricated kev tshawb fawb, tshuab engineering, thiab kev lag luam tsim. Qhov kev tsom xam no tau tshawb xyuas cov txheej txheem sib txawv, cov ntaub ntawv, thiab cov kev txiav txim siab ua haujlwm nrog kev tsim cov khoom siv molding tshuab. Los ntawm desktop cov koom haum kom xa cov tshuab, qhov ntsuas qhov tseeb thiab ua haujlwm ntawm kev txhaj tshuaj moulding tau hloov kho peb cov cuab yeej ua haujlwm uas tseem ceeb.

Cov qauv ntawm kev txhaj tshuaj molding rau cov khoom lag luam

Kev Txhaj Tshuaj Yas Moulding yog kev tsim khoom lag luam uas cuam tshuam nrog cov khoom siv roj molten molten cov khoom siv rau hauv cov khoom siv khov kho hauv qab kab mob siab. Rau cov khoom siv hauv chaw ua haujlwm, cov txheej txheem no ua rau muaj ntau lawm ntawm cov geometicies nrog kev ua kom zoo tshaj plaws thiab nto ua tiav zoo. Lub hauv paus ntsiab lus zoo siab rau ntawm thermoplastic cwj pwm-lub peev xwm ntawm qee yam kev ua pa los ua kom txias thaum rov ua lawv daim ntawv.

Kev txhaj tshuaj molding rau lub koom haum ua haujlwm rau cov khoom siv feem ntau muaj plaub ntu thawj: clamping, cua txias, thiab cua txias. Thaum lub sij hawm lub sijhawm clamping, ob lub halving ntawm cov pwm muaj kev nyab xeeb ua ke nrog cov rog los ntawm 200 txog rau thaj tsam phiaj xwm ntawm ib feem thiab kev txhaj tshuaj nias siab. Kev Txhaj Tshuaj Ntu koom nrog Moling Yas Clocing rau hauv cov pwm kab noj hniav ntawm 10,000 thiab 30,000 tus lej tshaj plaws hauv Chaw Haujlwm Pabcuam Haujlwm.

 

 Kev Txhaj Tshuaj Molding Cycle

 

Clamping: Kev nyab xeeb pwm halves nrog 200-5,000 tons ntawm lub zog

Kev Txhaj Tshuaj: Yuam Kev Yas Ntawm 10,000-30,000 PSI

Txias: Tso cov khoom kom muaj cov khoom siv hauv cov pwm kab noj hniav

Ejection: tshem tawm tiav ib feem ntawm pwm

 

Xaiv cov khoom siv thiab khoom

Cov kev xaiv ntawm cov ntaub ntawv thermoplastic tsim nyog yog qhov tseem ceeb rau kev tsim cov khoom ruaj thiab ua haujlwm ua haujlwm cov khoom lag luam. Cov Khoom Siv Uas Muaj:

 

Acrylonitrile Butadiene STyrene (ABS)

 

Abs sawv cev rau cov khoom ua haujlwm ua haujlwm rau ntau cov khoom siv koom ua haujlwm vim nws cov khoom seem zoo tshaj plaws ntawm cov khoom.

 

Lub zog tensile: 40-50 MPA

Cuam tshuam tsis: 200-400 j / m

Thaum tshav kub kub deflection kub: 88-100 degree

Cov Kev Siv Cov Khoom Siv: Duab Duab, Tub Yees Dividers, Cia Bins

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Polypropylene (pp)

 

Polypropylene muaj cov tshuaj lom neeg tshwj xeeb thiab nkees ua kom tsis kam, ua nws haum rau cov khoom sib tsoo.

 

Quav: 0.905 g /m³

Crystallinity Theem: 40-70%

Cov khoom tseem ceeb: lub teeb yuag, hloov tau, tshuaj tiv thaiv tshuaj tiv thaiv

Feem siv siv: Cov thawv ua ntaub ntawv nrog cov hau sib xyaw, ntim khoom

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Polycarbonate (PC)

 

Rau cov koom haum tshaj cov khoom siv uas xav tau kev xav tau pob tshab thiab kev cuam tshuam tshwj xeeb.

 

Cuam Tshuam Lub Zog: Tshaj 600 J / M

Lub teeb sib kis: txog li 90%

Kev hloov qhov kub hloov: 147 degree

Kev Siv Cov Khoom Siv: Cov Ntawv Qhia Txog Cov Tho Yees, Tiv Thaiv Npog

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Siab - kev cuam tshuam polystyrene (hips)

 

HIPS sib xyaw ua ke cov txheej txheem yooj yim ntawm polystyrene nrog txhim kho kev cuam tshuam los ntawm kev hloov kho roj hmab.

 

Cuam Tshuam Lub Zog: 80-120 J / M

Cov Khoom Siv Tseem Ceeb: Kev ua tau yooj yim, zoo nkauj zoo nkauj

Nqi Acite Profile: Nyiaj txiag - tus phooj ywg

Feem ntau siv: pob nyiaj txiag- Tus phooj ywg ua haujlwm koom haum ua haujlwm

Cov khoom sib piv cov khoom rau cov khoom lag luam koom haum ua haujlwm

Pwm Tsim Thiab Engineering

Tus tsim kev txhaj tshuaj pwm rau cov khoom siv ua haujlwm yuav tsum ua kom zoo nkauj heev rau ntau yam txheej txheem. Cov Pwm Cav Yuav tsum muaj npe rau cov khoom tawg, feem ntau xws li 0.4% rau 2.5% nyob ntawm cov polymer xaiv. Draft cov ces kaum ntawm 0.5 Qib rau 3 Qib Rau Ib Sab Tswj Xyuas Qhov Tseem Ceeb rau cov tseem ceeb heev rau Standable Chaw Ua Haujlwm Cov Koom Haum Khoom Siv.

Qhov Tseem Ceeb Mould Tsim Kev Txiav Txim Siab

 

Rooj vag tsim

 

Lub rooj vag tsim muaj ntau yam kev ua tau zoo thiab ntau lawm. Rau cov khoom lag luam koom haum ua haujlwm:

 

• Ntug Gates muab cov qauv ntws zoo tshaj plaws rau cov khoom tiaj
• Submarine Gates muaj automating degating rau high - nplej ntau lawm
• Kev sib raug zoo: rooj vag tob tob=0.6 × nominal phab ntsa tuab; Rooj vag=1.5 × × gate

 

Khiav Tshuab

 

Multi - Cavity Mould rau Chaw Ua Haujlwm Cov Khoom Siv Feem Ntau Ua Haujlwm Hauv Qhov Teeb Meem:

 

• Txias Khiav Tshuab: Tsim Txiaj Tsim Nyog, qis dua thawj zaug cov nqi thauj khoom
• Cov tshuab kub kub khiav kub: tshem tawm cov khib nyiab khiav ceev, txo cov sijhawm los ntawm 15-30%

 

Shrinkage txiav txim siab

 

Cov khoom shrinkage yog li ntawm 0.4% rau 2.5% nyob ntawm seb tus qauv xaiv polymer, xav tau meej pwm tsim kom ua tiav qhov ntev kawg.

 

"Niaj hnub moulding tsim rau cov khoom siv hauv chaw ua haujlwm yuav tsum tau ua pov thawj zoo los ntawm kev ua haujlwm yooj yim dua los ntawm kev ua haujlwm yooj yim rau cov txheej txheem sib txawv.

- Johnson, R., li al. (2023). "Kev tawm tsam hauv pwm tsim rau cov chaw ua haujlwm thermoplastic ua haujlwm."Phau ntawv Journal ntawm Cov Pob Loj Engineering, Vol {. 25, teeb meem 3, pp {{{{} https://oii.org/10.1234/JEPE.2023.25.3.45

 

Advanced tsim khoom txheej txheem tsis

Qhov ua kom zoo ntawm cov txheej txheem tsis ncaj qha cuam tshuam ncaj qha cuam tshuam qhov zoo thiab kev sib xws ntawm kev txhaj tshuaj - Moulded Office Engries Khoom siv. Kev txhaj tshuaj ceev profiles yuav tsum tsis txhob muaj kev tiv thaiv kom tsis txhob muaj kev tsis xws luag xws li cov cim txaus, weld kab, thiab cua nkag. Cov tshuaj tiv thaiv ceev ntau los ntawm 50 - 300 mm / s, nrog ntau-theem profiles feem ntau ua haujlwm kom zoo tshaj plaws ua haujlwm.

Cua Txias Zog Tsim Thiab Thermal Kev Tswj Xyuas

Ua kom txias txias tshaj tawm cov theem ntev tshaj plaws ntawm kev txhaj tshuaj molding, feem ntau yog tus account rau 50}} 80% ntawm lub sijhawm 80% ntawm kev voj voog tag nrho. Rau cov khoom lag luam uas muaj zog sib txawv, ua kom muaj kev ywj pheej ua rau cov kev tswj hwm kom zoo dua rau cov chaw ncaj ncaj.

Lub sijhawm txias ua kom muaj kev muab xam los ntawm

Lub sijhawm txias tuaj yeem kwv yees siv cov kab sib luag hauv qab no:

t_{ua kom txias}{{0= (S² / π²) × ln [(4 / π) × (t_m - T_pwm)/(T_e - T_pwm)]

Qhov twg:

• s=qhov siab tshaj plaws phab ntsa tuab (hli)
• =} thermal diffusivity (mm² / s)
• T_m{{0 {}} yaj mett kub (degree)
• T_pwm= moulding kub (degree)
• T_e{{0 {}} ections kub (degree)

 

Qhov Zoo Tshaj Pwm Kub

Kev tswj kom zoo thiab kev soj ntsuam txoj kev

Raug High - Zoo Ua Haujlwm Cov Khoom Siv Tswv Yim yuav tsum muaj cov txheej txheem tswj hwm zoo thoob plaws kev txhaj tshuaj molding. Hauv - kab saib xyuas cov tshuab sib nraus suav nrog kev txhaj tshuaj tiv thaiv siab, thiab voj voog lub sijhawm hloov pauv. Cov Txheej Txheem Txheeb Xyuas Txheej Txheem Tswj (SPC) cov kab kos txheeb xyuas cov ncauj lus ua ntej lawv ua rau tsis muaj qhov chaw.

 

Kev soj ntsuam txuj ci

Tshuaj Ntsuam Xyuas Sab

• Kev sib koom tes ntsuas tshuab (CMMS): ± 0.025Mm qhov tseeb
• Kev Ntsuam Xyuas Qhov Muag Kho Dua Tshiab: Kev Tshuaj Ntsuam Xyuas Kev Soj Ntsuam
• Caw Kaw Lus Pom Lub Tshuab: 100% Nto Kev Ntsuas Xyuas

 

Thawj cov lus tshuaj xyuas (FAI)

Cov ntaub ntawv tshaj tawm cov ntaub ntawv sau tseg rau cov lus qhia tshwj xeeb, muaj kev saib xyuas tshwj xeeb rau:

• Muaj nuj nqi nta pov thawj
• Stacking interface qhov ntev
• Kev sib dhos ua ke thev taus
• Khoom Qhia Cuab Yeej Cuab Tam

 

Kev Ntsuam Xyuas

Tiag tiag - Taug kev ntawm cov khoom tseem ceeb ua kom zoo sib xws rau cov khoom siv ua haujlwm zoo rau kev ua haujlwm rau tawm {{1}- qhov xwm txheej.

Cov thev naus laus zis thiab kev lag luam 4.0 kev sib xyaw

Niaj hnub txhaj tshuaj molding cov vaj tse ua haujlwm chaw haujlwm cov khoom siv nce ntxiv kev lag luam 4.0 technologies. Tiag -}} siv cov txheej txheem saib xyuas cov ntaub ntawv sau cov ntaub ntawv los ntawm ntau pua ntawm kev saib xyuas thiab kev ua haujlwm zoo. Tshuab kawm cov algoriths soj ntsuam cov ntaub ntawv ntau lawm los txheeb xyuas qhov chaw ua haujlwm zoo rau kev ua haujlwm tshiab rau cov chaw ua haujlwm tshiab.

Micro - moulding daim ntaub ntawv

Kev Siv Hluav Taws Xob Hauv Chaw Ua Haujlwm hauv Chaw Ua Haujlwm Cov Khoom Siv Cov Khoom Siv Hluav Taws Xob tau tsav tsheb me me ntawm micro - txhaj tshuaj moulding thev naus laus zis. Cheebtsam xws li kev tswj cable thiab precision overnizer cov dividers yuav tsum muaj cov kev muaj nqis nrog qhov ntev hauv qab no 1mm.

Txij Nkawm Micro - moulding cov nyom

 

• Huab Fab Kis Huab Tais (10⁶rau 10⁷ s^-1) lub sijhawm txhaj
• Sai sai txias vim lub siab - rau -} ntaub ntawv sib piv
• Cuab Cuab Yeej Siv Hluav Taws Xob Tis ntawm ± 0.002 hli
• Kev tswj hwm kev tswj hwm ntawm txhaj koob hauv qab no 1 gram
• Tswj kav ntev thoob plaws nyob siab - tshuab sau

 

Cov Khoom Tshwj Xeeb Cov Ntaub Ntawv Tshwj Xeeb

 

• Kev Txhaj Tshuaj Me Me Rau Cov Khoom Siv Khoom Kho Kom Zoo
• High - Cov koob yees duab ceev rau cov txheej txheem tshuaj xyuas
• Siab sensors nrog<1 millisecond response times
• Qib siab kub tswj cov tshuab

 

Cov Ntawv Thov Chaw Haujlwm

 

Tej yam me me ua los ntawm micro -} moulding rau cov khoom ua haujlwm nrog:

• Precision Cable Tswj Xyuas Clips
• Tej yam me me Driger Divider Cheebtsam
• Cov fasteners me me thiab cov txuas
• Cov me me cim npe nta
• Kev Hloov Kho Kho Mob Mechanism

Kev Txiav Txim Siab thiab Kev Them Nqi

Kev lag luam muaj txiaj ntsig ntawm kev txhaj tshuaj - moulded chaw lis haujlwm cov khoom lag luam yog suav nrog cov khoom ntim, cov nqi khoom, thiab kev nqis peev, thiab kev nqis peev, thiab kev nqis peev, thiab kev nqis peev, thiab kev nqis peev, thiab kev nqis peev, thiab kev nqis peev, thiab cuab cov khoom siv. Txhaum -}}} Tshaj tawm feem ntau qhia cov txiaj ntsig rau kev txhaj tshuaj molding siab dua 1,000-10,000 ib feem ntawm cov nyom.

Cavity Reactization Cov Tswv Yim

 

Kev Ntsuas Cov Khoom Muag Kev Peev Xwm Tawm Tsam Kev Tiv Thaiv Kev Tsim Txom Rau Cov Neeg Siv Rau Cov Chaw Ua Haujlwm:

 

Tsawg - heev vour ntau lawm (1,000-10,000 units)

• Sing - kab noj hniav pwm txo qis cov nqi
• Yooj yim tsim qauv nrog tsawg dua cov nta
• Qis dua upfront nqis peev tab sis siab dua ib -}} cov nqi hauv
• Qhov zoo tshaj plaws rau kev cai lossis cov khoom lag luam tshwj xeeb

 

High - nplej sib ntau (100, 000+ units)

• Multi - cov kab noj hniav (4, 8, 16, lossis 32 kab noj)
• Txo ib - pids raug nqi los ntawm kev txhim kho tshuab siv
• Muaj ntau dua kev nqis peev tab sis qis ntev -} Tod Cov Nqi
• Kub khiav tshuab rau cov khoom siv tsawg tsawg
• Caw kaw cov tshuab siv rau kev tsim khoom ntxiv

 

Tus nqi - kev txuag cov sijhawm

 

Cov khoom xaiv cov khoom siv ua kom ua tau zoo raws li cov kev xav tau

Tsim kev yooj yim yam tsis muaj kev cuam tshuam ua haujlwm

Txheej Txheem Parameter Optimization rau txo lub sijhawm

Khib txo los ntawm kev rov ua dua tshiab thiab cov txheej txheem tswj

Zog kev ua haujlwm txhim kho hauv kev ua haujlwm

 

Abis Pwm Technology Co., Ltd yog ib qho ntawm cov chaw tsim khoom lag luam Shenzhen cov khoom lag luam thiab cov khoom lag luam, chaw ua haujlwm, chaw ua haujlwm ntawm peb lub hoobkas.