Hlau Edm Technology hauv Niaj hnub nimno Mould tua cov khoom
Advanced tsim cov txheej txheem rau kev ua kom haum pwm pwm
Hlau Hluav Taws Xob Tawm Tawm Machining (xaim EDM) sawv cev rau cov chaw tsim tshuaj paus candersies thiab intricate geometone thiab intricate geipities tseem ceeb rau high {zoo txhaj tshuaj molding ntau lawm. Qhov txheej txheem tsim kev tsim qauv loj heev siv cov hlau txuas ntxiv hlau ua hluav taws xob, tsim cov khoom siv hluav taws xob ntawm cov khoom siv hluav taws xob los ntawm kev tawm tsam thermal.
Niaj hnub Hlau Hlau Edm Tshuab Ua Yeeb Yam Qhia Txog Kev Ua Rau Lub Peev Xwm Rau Cov Hlau Pwm
Cov ntsiab cai hauv paus ntawm xaim EDM ua
Tus hlau Edm txheej txheem ua haujlwm ntawm lub hauv paus ntsiab lus ntawm kev tswj hwm hluav taws xob, uas yog ua ntej ntawm tooj hluav taws xob, dhau mus los ntawm pre {0} {lewed oob khab lub qhov hauv workpiece. Tus hlau tsiv tsis tu ncua nyob rau hauv txoj kev taw qhia ntsug thaum coj raws li txoj kev programmed los tsim cov ntaub ntawv xav tau. Thaum lub sijhawm ua haujlwm, ib qho kev ua yeeb yam ntawm cov kab hluav taws xob nrawm tsim ntawm cov xaim thiab workpiece, nrog txhua txoj kev tawm los ua kom muaj ntau zaus nce mus txog ntau txhiab degrees Celsius. Qhov kev kub ntxhov no hauv zos vaporizes feeb sau cov lus, uas yog tom qab ntawd yaug tawm ntawm cov kua dej tsis tu ncua.
Qhov sib txawv ntawm cov hlau electrode thiab workpiece, uas hu ua qhov sib txawv sib txawv, tseem tas li thoob plaws cov txheej txheem txiav, feem ntau xws li 0.02 rau 0.05 millimeters. Qhov kev sib pauv no tau tswj hwm los ntawm lub tshuab servo tswj system, uas txuas ntxiv hloov kho tus nqi pub raws li cov khoom siv hluav taws xob hauv qhov chaw txiav.
Dielectric kua, feem ntau deionized dej nyob rau hauv qeeb {{}} Cov khoom noj tshwj xeeb, thiab muab cov hluav taws xob tshwj xeeb, thiab muab cov hluav taws xob tshwj xeeb uas cuam tshuam nrog kev rho tawm.
Kev faib tawm thiab hom hlau tshuab EDM
Hlau vix los tshuab yog feem ntau cov cusorized raws lawv cov hlau pub ceev thiab tswj cov tshuab. Qhov sib txawv ntawm cov no cov pawg uas cuam tshuam lawv cov ntawv thov hauv Pwm Txhaj Tshuaj Chaw Tsim Tshuaj Thoob Ntiaj Teb.
HAB TANK -}} Pub xaub EDM
Kev khiav lag luam nrog cov hlau ceev feem ntau yog kwv yees los ntawm yim rau kaum metres ib ob, siv Reusable Molybdenum hlau.
Muab tus nqi -}}}}} Cov kev daws teeb meem rau kev tsim kho cov kev tsim khoom lag luam.
Qeeb {-} pub xaim edm
Ua haujlwm ntawm cov hlau ceev hauv qab no 0.2 metres ib ob nrog tib {{kev taw qhia tooj liab lossis tooj dag xaim.
Sawv cev ntawm tus pinnacle ntawm precision, ua rau cov npoo ua tiav zoo li ra 0.8 micrometers lossis zoo dua.
SIV LUB HLAU HLAU Edm
Muab sib txuas ua ke zoo ntawm ob qho thev naus laus zis nrog high - ceev roughing thiab qis} ceev precision tiav.
Kev ua tiav tau zoo dua cov nto zoo thaum ua kom muaj kev ua haujlwm nrawm thiab cov nuj nqis tsim nyog.
Kev Txhim Kho Ntau Cov Hlau Edm Tshuab Siv Hauv Cov Chaw Tsim Tshuaj Hluav Taws Xob Niaj Hnub Ntaus Chaw Tsim Tshuaj
Tshuab Cheebtsam thiab Lub Txheej Txheem
Cov kev nkag siab txog ntawm cov hlau edm tshuab cov cheebtsam yog qhov tseem ceeb rau kev ua haujlwm zoo rau lawv cov ntawv thov hauv kev ua lag luam tshuaj nqus ib puag ncig. Lub tshuab qauv qauv muaj ob peb lub subsystems ua haujlwm tau sib raug zoo kom ua tiav cov khoom siv tshem tawm.
TSHUAB Pw & Horktable
Lub tshuab txaj tsim lub hauv paus, xav tau kev zam kev tshwj xeeb thiab kev co damping. Cov txaj tshiab niaj hnub siv cov ntaub ntawv khov kho. Tus ua haujlwm muab cov x thiab y axis txav los ntawm precision pob screws, tswj hwm kev ua haujlwm raug nyob hauv micrometers.
Hlau Hlau Ua Lag Luam
Qhov tseem ceeb hauv kev cuam tshuam los ua qhov zoo. Nta Erections nruas, Tensioning Systems, thiab cov lus qhia raws li cov khoom siv hluavtaws lossis pob zeb diamond. Advanced machine PASTO Cov Xov Xov Hlau Threading kom txo qis downtime.
Taper Txiav Txuas Txuas Txuas
Pab kom tswj kav hlau inclination rau cov cua ntsawj ntshab cov ces kaum cov cav kab noj hniav. Independent sab saud thiab qis dua tsim ua kom meej meej angular txiav, feem ntau yog kwv yees li tsib mus rau peb caug qib.
Hluav Taws Xob Cov Hluav Taws Xob Thiab Cov Txheej Txheem Tswj
Kev xaiv thiab ua kom zoo dua ntawm cov hluav taws xob tsis sib xws hauv cov xaim hluav taws xob kev vam meej ntawm kev ua haujlwm ntawm kev ua lag luam chaw tsim tshuaj paus. Cov kab no ncaj qha cuam tshuam txiav ceev, nto zoo, muaj qhov tseeb raug, thiab cov nqi hlau.
| Chaw ua uas tsis tau haus | Cov Khoom Nquag Yog | Nyhuv rau cov txheej txheem |
|---|---|---|
| Mem tes voltage | 70-110 volts | Siab dua voltages nce varkages sib txawv ntawm kev sib txuas thiab kev txiav ceev tab sis tej zaum yuav txo tau cov npoo zoo |
| Ncov tam sim no | Ntau lub chaw ntawm lub hwj chim Amplifiers | Txiav txim cov ntsiab lus muaj zog; Cov chaw qis dua rau cov finer xaus, siab dua rau kev tshem tawm sai sai |
| Mem-Txom Nyem | Microconds rau kaum tawm ntawm microseconds | Cov ntawv luv luv ua kom cov khoom noj kom zoo nkauj; Ntev dua kev tshem tawm cov nqi tshem tawm |
| Mem tes num mem tes | 5-250 microseconds | Tso cai rau cov khib nyiab; Kev sib nrug tsis txaus ua rau qhov tsis muaj peev xwm, ntau dhau kev txo qis efficiency |
Kev Tshawb Fawb Kev Tshawb Fawb
Raws li kev tshawb fawb tau luam tawm hauv cov cuab yeej siv hluav taws xob hauv ntiaj teb thiab ua kom zoo dua ntawm cov cuab yeej hlau ua kom zoo dua li 30 (2023, cov ntaub ntawv ceevfaj pp {. 45-62, https://doi.org/10.1016/J.Ijmachtools.2023.123.123.103.123N323.123N323.123.123N323.123N323.123N31582).
Qhov kev nce qib no sawv cev rau qhov tseem ceeb tshaj plaws ua ntej rau kev tsim cov chaw tsim tshuaj paus thiab kev tsim kho kom zoo thiab zoo los ntawm cov ntaub ntawv {}}}}}}}}} Cov khoom siv hloov kho tshiab.
Kev sib raug zoo ntawm hluav taws xob cov hluav taws xob thiab ua kom muaj saum npoo ua tiav hauv cov txheej txheem hlau edm txheej txheem
Programming thiab Tool Txoj Kev
Kev tsim cov kev pabcuam txiav kom raug yog cov hauv paus ntawm kev ua tiav xaim hluav taws xob edm kev ua haujlwm hauv cov chaw tsim tshuaj paus kev lag luam. Niaj hnub niaj hnub tswj CNC cov tswj hwm txhawb ntau txoj kev programming, los ntawm phau ntawv code rau kev sib koom ua ke rau cad / cam.
Cov txheej txheem programming pib nrog kev txhais cov haujlwm ua haujlwm kom sib koom tes thiab tsim cov ntsiab lus siv rau qhov chaw raug. Cov chaw xaiv ntawm xov xwm xov uas yuav tsum tau ua tib zoo saib xyuas ntawm Part Geometry, cov khoom kev ntseeg kev ntxhov siab, thiab kev hloov kho.
Cuab Kev Them Nyiaj Pab Pawg rau cov xaim hluav taws xob thiab cov sib txawv spark kom ntseeg tau tias qhov ntev ntev. Qhov nyiaj no yuav tsum xav tsis tsuas yog cov kab ciam teb nas tab sis kuj hloov pauv vim yog hnav thiab cov xwm txheej hluav taws xob.
Ntau lub tswv yim txiav tau hloov kho los daws cov kev tsim muaj ntau yam yuav tsum muaj ntawm cov ntawv thov chaw tsim khoom siv. Ib Leeg -}}}}}}}}}}} {{{2} {{2} -} - -} - - {
Kev ntsuas
"Kev Kawm Ntawv Tshaj Txoj Kev Algorithms tau hloov kho cov hlau txoj kev ua kom zoo dua qub ntawm cov qauv 3D hauv qab no 5 (Smith et al., Xov xwm ntawm kev tsim cov science thiab engineering, Vol . 144, Teeb meem 5, https://doi.org/10.1115/1.4053897).
Ua haujlwm teeb tsa thiab cov txheej txheem sib dhos
Cov chaw ua haujlwm kom raug kev tsim nyog thiab cov txheej txheem yog qhov tseem ceeb rau kev ua tiav kev xav tau kev pab tsim nyog hauv kev tsim cov khoom lag luam pwm. Kev xaiv ntawm kev ua haujlwm tsim nyog {{1} Cia txoj kev tuav yog nyob ntawm qhov chaw geometry, loj, qhov hnyav, thiab xav tau kev nkag tau.
Precision Wornpiece Teeb Thiab Txhim Kho Rau Hlau Tshuab Edm Machining Ntawm Cov Pwm Cheebtsam
Txoj Kev Mounting
- Cantilever Mounting rau kev nkag tau yooj yim
- Choj - hom kev txhawb nqa rau kev ruaj khov
- Kev cai constection daim phiaj rau kev rov ua dua
Cov txheej txheem sib ncag
- Dial qhia cov hau kev rau kev ntsuas
- Tsis Siv Neeg Ntug - nrhiav cov kev ua ub no
- Kev txheeb xyuas hluav taws xob hloov kho
Teeb Meem Teeb
- Kev faib tawm
- Thermal ruaj khov qhov tseeb
- Kev nkag tau rau dielectric flushing
- Part Accessiblib ntau rau xaim xov
Dielectric kua thiab flushing cov tswv yim
Kev siv cov kua dej dienteric ua rau lub luag haujlwm tseem ceeb hauv kev ua xaim hluav taws xob edm, tseem ceeb ua cov khoom siv txhaj tshuaj. Cov kua dej pab ntau lub zog: txias cov chaw sib txiav, thiab tiv thaiv oxidation ntawm cov chaw txiav freshly.
Dielectric hom
Dej deion
Thawj daim dielectric nyob rau hauv qeeb -}}} pub tshuab, muaj peev xwm tsawg heev. Resistivity yog ua tib zoo tswj nruab nrab ntawm 5,000 thiab 200,000 Ohm - centimeters.
Emulsion -} Raws dielects
Siv hauv nrawm -}}} pub mov machine, sib txuas nrog cov ntoo ruaj khov thaum tswj lub peev xwm txias thiab yaug lub peev xwm.
Tso Hluav Taws Xob
Flushing siab thiab txaus xim qauv cuam tshuam cov khib nyiab tshem tawm cov khib nyiab tshem tawm ntawm qhov chaw txiav. Cov nqaij tsis txaus ua rau cov khib nyiab ntxiv, ua rau muaj kev cuam tshuam ob qho tib si tsis zoo.
Niaj hnub tshiab tshuab ua programmable tshuab uas tau hloov kho siab thiab txaus txaus geometry, kho cov khib nyiab tshem tawm thaum tsis tshua muaj hlau deflection.
Cov Ntawv Thov Kev Txhaj Pwm Raug Pwm
Hlau Tshuab Edm tau dhau los ua qhov tsis tseem ceeb hauv cov khoom lag luam niaj hnub, ua kom cov khoom lag luam hauv cov khoom lag luam uas tsis yooj yim lossis siv cov qauv sib xyaw. Lub peev xwm los txiav cov ntaub ntawv hardened nrog tshwj xeeb precision ua rau cov hlau edm tshwj xeeb rau kev tsim cov khoom siv pwm, thiab ntxig tom qab kev kho cua sov.
Pwm Suav Ntau Lawm
Cov kab noj hniav ntau yam nrog undercuts
Precision Cores thiab ntxig tom qab kev kho cua sov
Ejector pin qhov thiab cua txias raws
Venting slots thiab intricate profiles
Cov Kev Siv Tshwj Xeeb
Stamping tuag thiab kev tuag uas muaj tej yam kev tuag
Precision punch thiab tuag profiles nrog nruj nrees
Tapered Surfaces rau cov cua ntsawj ntshab kaum
Ib Leeg - daim kab noj hniav ntxig tshem tawm cov teeb meem sib dhos
Nto Kev Ncaj Ncees thiab Metallurgical txiav txim siab
Cov hlau xaim txheej txheem tsim cov cim nto tshwj xeeb uas paub qhov txawv ntawm cov hau kev machining, nrog kev cuam tshuam tseem ceeb rau kev siv cov ntawv thov chaw tsim khoom. Qhov txiav saum npoo muaj cov txheej rov qab, tseem yog txheej dawb, overlaying ib qho cua sov - kev hloov chaw uas hloov pauv cov khoom siv hluav taws xob.
Rov Ua Dua Txheej
Feem ntau yog kwv yees li ntawm 5 txog 50 micrometers hauv thickness nyob ntawm kev txiav cov khoom, muaj cov khoom siv sai sai nrog hloov microstructure. Cov txheej no feem ntau ua rau muaj kev nyuaj siab ntau dua vim muaj kev kub siab sai tab sis yuav muaj cov microcacks thiab tej zaum tseem tshuav cov kev nyuaj siab tensile.
Thaum tshav kub kub -} cuam tshuam cheeb tsam
Txuas ntxiv dhau qhov rov ua dua txheej, qhia ntawv Microstructural hloov yam tsis tau melting. Nyob rau hauv cov cuab yeej nyuaj, cheeb tsam no yuav ua pov thawj kev kub siab uas txo qis kev nyuaj. Qhov feem pua yog nyob ntawm feem ntau ntawm kev tawm lub zog thiab kev txiav ceev.
Sab saum toj
Differs fundamentally los ntawm cov tshuab tshuab tshuab, ua kom pom cov qauv ntawm cov qauv sib tshooj sib tshooj sib txheeb. Qhov no yogotropic kev ntxhib los mos muab cov roj ceev kom zoo tshaj plaws, muaj txiaj ntsig rau cov chaw zawv zawg hauv cov ntawv thov pwm hauv cov ntawv thov pwm.
Kev Tswj Xyuas Zoo thiab Kev Ntsuas Cov Txheej Txheem
Ua kom zoo ib yam zoo hauv cov xaim xaim hluav taws xob yuav tsum muaj kev ntsuas kev ntsuas thiab cov txheej txheem tshuaj xyuas kom raug rau cov chaw tsim tshuaj paus kom raug. Kev txheeb xyuas qhov ntev tshaj plaws feem ntau ua haujlwm sib txawv ntawm cov micrometers nyob rau hauv ob peb - desensional geometries.
Kev soj ntsuam sab nraud
Kev sib koom tes ntsuas tshuab (CMMS) nrog micrometer - qib ua yog rau cov 3D geometries. Cov kab ntawv no muab cov ncauj lus kom ntxaws tshaj qhia txog kev ua raws cai rau CAD qauv.
Nto Ua tiav Kev Ntsuam Xyuas
Hu rau lossis Optical profilomometry Toureifies roughneters. Lub random qhov ntawm edm cov chaw yuav tsum muaj kev piv txwv ntev thiab ntau qhov kev ntsuas qhov chaw.
Cov Kev Tiv Thaiv Cov Kev Tiv Thaiv Kev Tiv Thaiv
Laser interferometry thiab cov qib hluav taws xob ntu ntsuas Geometric cuam tshuam rau cov tiaj tiaj, kev sib tsoo, thiab parallelism.
Kev Tshawb Fawb Kev Tshawb Fawb
Kev tshuaj ntsuam ntawm cov txheej txheem rov ua tuab thiab muaj kev ncaj ncees ua haujlwm suav nrog hla -}}}, thiab me me kuaj. Kev Ntsuas Hluav Taws Xob Hluav Taws Xob Hluav Taws Xob Tshaj Tawm Cov Lus Morphology thiab cov peev xwm muaj qhov tsis xws luag ntawm cov kev hloov pauv hloov los ntawm EDM txheej txheem. Cov kev ntsuas piv txwv no ua pov thawj tsis zoo rau kev ua kom zoo thiab daws teeb meem kev lag luam chaw tsim tshuaj paus qhov twg ntawm cov khoom siv hluav taws xob ncaj ncees.
Cov tswv yim zoo rau cov khoom lag luam ua tiav
Maximizing cov khoom lag luam nyob rau hauv xaim hluav taws xob edm kev ua haujlwm xav tau kev txhim kho cov kev txhim kho ntawm ntau yam cuam tshuam. Rau cov tshuaj txhaj tshuaj tiv thaiv chaw tsim tshuaj paus kev ceev nrog qhov xav tau kev ua tib zoo xav txog kev lag luam thiab kev txiav txim siab.
Kev Txhim Kho Cov Nruab Nruab Nruab Nruab Nruab Nruab Nruab Nruab Nruab Nruab Nruab Nruab Nruab Nruab
Tsis tu ncua soj ntsuam tej yam kev mob thiab cia li kho cov tsis raug. Cov kab ke no qhia txog cov teeb meem hauv kev ua haujlwm thiab siv cov kev kho kom zoo, nce nrawm los ntawm 20-40% thaum txo cov hlau tawg.
Ntau -} pass cov tswv yim
Txhim kho cov lag luam - tawm ntawm kev ceev thiab zoo los ntawm kev siv tswv yim ntau yam. Roughing dhau mus ua kom tiav cov nqi tshem tawm thaum ua tiav kev ua tiav cov khoom lag luam zoo.
Kev ua haujlwm tsis saib
Ua kom cov khoom lag luam tsis txuas ntxiv thaum tsis -} Ua haujlwm teev nrog kev saib xyuas xov thiab kev soj ntsuam ntau. Kev sib xyaw ua ke nrog kev sib xyaw ua ke ua rau cov teeb pom kev zoo - tawm chaw tsim khoom.
Caw Kaw Cov Hlau Edm Ntau Lawm Cell txhim kho cov khoom lag luam hauv cov khoom lag luam pwm
Kev daws teeb meem ib txwm muaj kev sib tw
Txawm hais tias thev naus laus zis kev tshaj tawm, xaim tawm edm qee zaus yuav tsum tau cov kev sib tw ua haujlwm thiab daws teeb meem. Nkag siab txog cov teeb meem sib txawv thiab lawv cov kev daws teeb meem pab txhawb cov lus teb sai, kev cuam tshuam ntau lawm kev cuam tshuam nrog cov chaw tsim tshuaj paus kev lag luam.
Hlau tawg
Feem ntau ua haujlwm sib tw nquag nrog ntau lub zog ua rau:
- Ntau dhau kev txiav tawm
- Cov nplaim dej tsis zoo
- Cov teeb meem neeg kho tshuab
- Cov teeb meem ua haujlwm
Tsis zoo saum npoo
Tej zaum yuav tshwm sim los ntawm ntau yam:
- Tsis ruaj khov txiav tej yam
- Cov kua dej tsis huv
- Cov Khaub Ncaws Hlau hnav
- Xaiv Parameter tsis tsim nyog
Qhov seem tsis muaj tseeb
Muaj peev xwm ua rau:
- Tsis Muaj Peev Xwm Qhov Tseem Ceeb
- Tshuab Kev ntsuas qhov ntsuas
- Thermal teebmeem
- Workpiece kev ntxhov siab thaum txiav
Kev Loj Hlob Loj thiab cov thev naus laus zis
Cov kev hloov pauv ntawm cov hlau edm technology txuas ntxiv mus daws cov kev nce qib kev xav tau ntawm kev tsim cov tshuaj tiv thaiv pwm thoob ntiaj teb. Kev cog lus ntau tshaj plaws rau kev cog lus ntxiv rau kev muaj peev xwm ntxiv thiab cov khoom lag luam nyob rau xyoo tom ntej.
Kev Txawj Ntse Sib Tham
Tshuab kawm cov algorithms pab kom kwv yees ua kom zoo ntawm kev txiav cov kev txiav txim siab raws li kev paub cov txheej txheem sib paub. Cov kab ke no tshawb nrhiav cov datasets, txheeb xyuas cov qauv kev ua tau zoo rau cov ntaub ntawv thiab geometries.
Hybrid Raug Tshuab
Sib txuas hlau Edm nrog cov thev naus laus zis ua ke xws li milling lossis sib tsoo hauv ib lub platform tshem tawm ntau txheej thiab txo lub sijhawm tsim khoom. Tshwj xeeb yog muaj txiaj ntsig rau cov nyom pwm yuav tsum muaj ntau cov txheej txheem kev tsim khoom.
Cov Ntaub Ntawv Hlau Hlau
Composite cov xov hlau incorporating siab siab- kev ua tau zoo cores nrog cov ris co -} {Resistant coS me nyuam sai sai. Muaj txiaj ntsig zoo rau cov neeg tsim khoom lag luam ua cov khoom uas cov khoom nyuaj.
Ib puag ncig kev ruaj khov
Txhim kho Dielectric rov ua dua tshiab thiab txo cov tswv yim siv hluav taws xob kev siv hluav taws xob. Kev cog qoob loo siab ua haujlwm txuas ntxiv lub neej dielectric thaum tswj kev ua tau zoo, txo tus nqi thiab ib puag ncig kev cuam tshuam thiab ib puag ncig.